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Process Optimization

Model Predictive Control Empowers Demand Driven Operations
Oil refineries and storage tanks in the plant under the background of blue sky white clouds
Process Solutions
    • Overview
    • Basic Batch Management
    • Basic Batch Management
    • Comprehensive Batch Management
    • Comprehensive Batch Management
  • Optimization
    • Overview
    • Safety Instrumented Systems
    • Safety Instrumented Systems
    • AADvance
    • AADvance
    • Trusted
    • Trusted
    • ControLogix SIL-2
    • ControLogix SIL-2
    • Logix SIS
    • Logix SIS
  • Services
    • Overview
    • DCS Migration
    • DCS Migration
    • PlantPAx DCS
    • PlantPAx DCS

Competitive companies are shifting to customer-centric, demand-driven manufacturing environments. This requires Advanced Process Control strategies, specifically model predictive control (MPC) technology, to help reduce process variability and inefficiency, improve product consistency, and allow operations to push constraints to the limits.


Achieve Business Objectives

Benefits of FactoryTalk Analytics Pavilion8 Model Predictive Control

Improve your ability to quickly adapt to business priorities and customer demands while driving increased profitability with Factorytalk® Analytics™ Pavilion8® MPC. This solution can benefit your organization by:

  • Reducing process variability and inefficiency
  • Improving product consistency
  • Enabling you to get the most out of your process

Scalable Model Predictive Control

FactoryTalk Analytics Pavilion8 MPC Solution

FactoryTalk Analytics Pavilion8 MPC modular software platform is the foundation for our industry-specific solutions. This software platform includes modules to control, analyze, monitor, visualize, warehouse and integrate. The software combines these features into high value applications that are scalable, flexible and easy to integrate with existing business and plant infrastructure. FactoryTalk Analytics Pavilion8 offers many advantages to alternative technologies.

FactoryTalk Analytics Pavilion8 is a process modeling, advanced control and optimization software platform that integrates with any control system to continuously provide real-time insight, diagnostics and advanced control.

Features include:

  • Intuitive, browser-based user interface
  • Personalized user experience
  • Reduced training needs and cost
  • Adaptability to changing business needs
Model Predictive Control Delivers Results
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Brochure
Model Predictive Control Delivers Results

Rockwell Automation model predictive control delivers customer value.

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PlantPAx MPC Improves Performance
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Brochure
PlantPAx MPC Improves Performance

PlantPAx MPC provides new opportunities to improve process equipment performance.

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Model Predictive Control in Your Logix Chassis

PlantPAx MPC

Our PlantPAx® MPC solution is designed to run within standard Logix hardware. This solution can help you manage your most challenging advanced control problems. PlantPAx MPC is derived from the FactoryTalk Analytics Pavilion8 server-based MPC product and is easy to configure, understand and integrate with the rest of your process control system.

Features include:

  • Execute up to five independent MPC applications on one MPC module
  • Develop and implement MPC up to 10 CV's, 10 MV's and 10 DV's
  • Implement fully functional MPC

Benefits include:

  • Reduce product quality variability up to 75%
  • Reduce specific energy consumption up to 20%
  • Maximize throughput up to 25%
  • Maximize processing yield

Industry Specific Applications to Achieve Maximum Profitability

The Industries We Serve

Process industries face similar challenges: variability, waste and energy consumption. The industry solutions we provide are based on unparalleled industry expertise and in-depth knowledge of the key processes and variables that impact your specific industry and your business objectives. Our seasoned team of engineers work with leaders in the cement, chemical, food and beverage, oil and gas, pharmaceutical, polymer and refining industries.

See More Process Solutions Case Studies
Achieve Peak Food and Beverage Plant Performance
beans being produced
Presentation
Achieve Peak Food and Beverage Plant Performance

Our FactoryTalk Analytics Pavilion8 Model Predictive Control (MPC) application helps manufacturers achieve precision in a dynamic market.

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Sustained Value Services

Support Programs to Help Protect Your Investment

The Sustained Value Team is committed to keeping your investment at its optimal performance level. Our program of value-added services is designed to help deliver results to your bottom-line. To achieve this goal, we offer proactive support to maximize you operations: increase production, reduce costs, improve quality and increase profitability.

Sustained Value Services
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Technical Data
Sustained Value Services

Learn about our support programs to help protect your investment.

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Process Control and Optimization Services

  • Proactive maintenance
  • Improved availability
  • Refresher training
  • Enhanced visibility
  • Disaster restoration
  • Optimize performance
  • Maintain operator expertise
Ready to talk to a Rockwell Automation consultant?

We offer industry expertise to help design, implement and support your automation investment.

Contact Us

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